Blade Pilot BP-1250

Blade Pilot

BP-1250

Our automatic slitting line provides a fully automated solution for thin sheet metal processing.

Designed for precision and high productivity, the machine combines automatic knife positioning, guillotine cross-cutting, and integrated straightening.

The system minimises manual setup and handling, ensuring consistent results across a wide range of thin sheet materials.

The process

How the line works

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  1. Coil feed-in

    Material runs off a coil. Coil widths from 210 up to 1250 mm, with automated feeding assistance.

  2. 4-roll straightening as standard

    A 4-roll unit with two motor-adjusted upper rolls straightens the sheet before cutting. Material-specific values are stored and selected via the HMI. A 6-roll straightening unit with three motor-adjusted upper rolls is available as an option.

  3. Slitting knives

    Up to 8 pairs of circular knives slit the sheet into strips, down to 65 mm cut width. Positioning and clamping are fully automatic.

  4. Guillotine cross-cut

    A guillotine shear cuts the slit strips to length in the same pass, with ±0.8 mm/m cutting precision.

Automatic knife positioning

The slitting unit carries up to 8 pairs of circular knives, with 5 pairs included as standard. Each pair is positioned and clamped automatically, so changing between cut widths requires no manual setup or tooling.

Automatic clamping keeps the knives precisely aligned, delivering consistent slits down to a 65 mm minimum cut width.

Automatic clearance adjustment

Blade clearance — the horizontal gap between the upper and lower knives — is set automatically from the stored material recipe. Selecting a saved material drives each knife to the correct lateral clearance, with no manual shimming or trial cuts.

Because the value comes from the saved settings, the same clearance is reproduced exactly every time that material runs.

Automatic overlap adjustment

Knife overlap — how deeply the upper and lower knives engage — is adjusted programmatically. Stored material recipes define the right overlap for each job, and the machine applies it automatically when the program is selected.

This keeps cut quality repeatable across changing thicknesses and material types, with no operator intervention between jobs.

Options

Hydraulic infeed table on the BP-1250 slitting line

Option

Hydraulic infeed table

A hinged support table at the infeed. It carries the sheet as far as the rollers, so the material does not have to be held by hand.

Film application device mounted on the BP-1250 slitting line

Option

Film applicator

Applies protective film to the sheet. The roll sits on an adjustable holder, with a handwheel for setting the applicator position.

Technical Specifications

Maximum material width 1250 mm
Minimum material width 210 mm
Cutting thickness (400 N/mm²) 0.4 – 1.25 mm
Maximum stainless steel thickness 1.0 mm
Minimum cut width 65 mm (15 mm from sheet edge)
Applicable materials Thin sheet metals (mild steel, stainless, aluminum, copper, etc.)
Processing speed Adjustable, up to 30 m/min
Slitting knives Up to 8 pairs (5 pairs included as standard)
Knife adjustment Automatic positioning and clamping system
Cross cut Guillotine shear
Straightening 4-roll unit, 2 motor-adjusted upper rolls
Cutting precision ±0.8 mm/m (DIN/ISO 2768 equivalent)
Material handling Automated feeding assistance; finished parts exit the line for collection
Straightening control Material-specific values stored and selected via HMI
Power supply 3 PH, 400–480 V AC/N/PE, 14 kW / 20 A
Compressed air ~6 bar, approx. 30 L/min
Machine weight 2820 kg
Machine dimensions (L × W × H) 1.7 m × 2.4 m × 1.6 m